A complete set of stamping die development process, first of all should be the customer to the stamping die design department head, by the design director to confirm whether the department's technology can make the product. If it can, then give it to the designer. The mold needs to buy back the various plates, rough machining concessions, the thickness of the mold grinding to a certain size, generally a total of 50 (0.50mm) left on both sides of the margin, roughly processed, sent to heat treatment.
At the same time, the design department staff held a seminar to formulate the product step-by-step process drawings, discharging belt drawings. A product can not be produced only through a process, but also must cooperate with other processes to produce qualified products. After the completion of the product process chart, the designer began to design the mold.
After drawing all the parts of the mold, the mold can be processed formally. First, the mold can be grinded to the correct size, then the discharge and threading holes, then the wire cutting, cutting into the block holes, cutting edges, blanking, etc., then sent to the milling machine or CNC processing countersunk head, concession and so on. Finally, the quality assurance inspection. If it fails, it will be returned to the responsible department for further processing. After being qualified, it can be sent to the warehouse for storage.
Finally, the fitter takes it from the warehouse and starts the preparatory work before the formation, such as chamfering, burring, rust, confirming the size, checking whether each place is processed in place, whether the hole is small, whether the screw tooth is missing, etc. The mold parts can be temporarily started to set up the mold, to a little bit, and so on. When the parts are ready, the mold is almost ready, which saves a lot of time than when the parts are ready.
After the mold group is finished, the mold is tested and debugged, until the mold can produce the product with composite requirements of dimension precision and appearance quality, and then send the sample to the customer for signature. The customer confirms that all the work of the mold is formally completed, and then wait for the production on the machine. After that, mold repair and mold maintenance. The mold is fine, the fitter operator will be fine. Doing fitter this line of work is more worrying, do not know when the mold is broken, as long as it is broken immediately to repair, repair more times, it is more annoying. Of course, if you mold well, the place to do is done in place, the mold is not so bad.
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